On April 2, inside a “5G + Intelligent” workshop, a digital twin system monitored over 3,000 production nodes in real time, with flashing production data on electronic screens outlining the context of efficient operations. At the construction site of a core casting and forging project for high-end equipment, construction workers worked overtime to advance progress and sprint toward milestone goals. Inside the R&D center, precision instruments operated continuously, nurturing new drivers for industrial upgrading. As a “chain-leading” enterprise in the petroleum machinery industrial cluster of Binhai County, Suyan Valve Machinery Co., Ltd. has successfully forged a path of high-quality development featuring high-end, green, and intelligent growth.
In the company’s intelligent production workshop, industrial robots handle 80% of welding processes, with almost no manual operations visible across the workshop. Production efficiency has increased fivefold compared to traditional workshops, and the product defect rate has dropped from 5% to 0.01%. Meanwhile, a high-end equipment core casting and forging project with a total investment of 3 billion yuan is under intense construction. Focusing on key sectors such as offshore engineering, nuclear power, and wind power, the project will fill the supply gap of high-end casting and forging raw materials in Binhai County upon completion, laying a solid foundation for building a high-end equipment manufacturing industrial cluster. An electric actuator project with a total investment of 500 million yuan is progressing smoothly; it was completed and put into trial operation in June last year and will officially start production in October this year. In addition, 32 types of high-end products independently developed by the company, including 140Mpa fracturing gate valves, have successfully broken foreign monopolies and been applied in major national projects such as the West-East Gas Pipeline and the China-Russia Crude Oil Pipeline, demonstrating the strength of “Binhai Manufacturing”.
In recent years, driven by innovation as its core force, the company has been recognized as a national-level green factory and has won numerous heavyweight honors, including Provincial Advanced Intelligent Factory and Provincial Leading Manufacturing Enterprise, delivering outstanding results through solid efforts.